A race team manager’s insight into Sherco’s 2021 model upgrades, and the differences between model variants. The job becomes a lot easier. Older carbureted machines often only feature one throttle cable. g. Remove pump rod from the throttle lever. This will force the lubricant down through the protective sheathing and clean the cable. If you didn’t make any changes to either of these adjusters, you should be fine to re-assemble the way it is. By Ari Henning. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. link to What To Wear Snowmobiling: The Ultimate Stay Warm Guide, link to Snowmobile CDI Box: What They Are and Troubleshooting. Throttle cable adjustment by carb is to allow proper free play in throttle cable. This step is similar to removing the clutch cable from the clutch lever. Single throttle cable adjustment is straightforward. But quite often, it gets overlooked. Throttle Valve Parts. Let’s dive into tackling this common maintenance task. I’m assuming it needs to be adjusted. I attached a pic. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Throttle Cable for ATV Turbo Throttle Kit - 01-0723 Part #: 193773 Mfg Part #: 01-0723 $ 18.95. With everything reinstalled, test the functionality of the system first with the engine off, then with the engine idling to ensure there are no abnormalities. First, make a good visual inspection of the entire length of the throttle cable(s). That has to be bypassed when putting the DS 90 throttle cable on. Normal wear and tear also plays a factor here, you’re using the controls a lot while riding. Move the cable back and forth inside the protective sheathing every here and there to help move the liquid through the cable. If so, I usually remove the small bolts on the carb first (then slide the 2 choke plungers out of the carbs) and then disconnect the choke cable from the lever on the handlebars last. You’ll also need a Cable Luber Tool like this one by Motion Pro, and of course, some Cable Lube. Just small quick bursts should do the trick. I've experienced my fair share of machines, and like to share that experience here. After adjustment, tighten the lock nut securely. Then resettle the throttle body. Took the speed from 17 or 18 mph to about 30. For installing single throttle cable, you just have to remove the dust covers as mentioned above. Most service manuals suggest checking throttle operation after each race or every 2.5 hours of operation. If the CDI box in your snowmobile stops working, then you can either say goodbye to snowmobiling or you can choose to fix the problem. What To Wear Snowmobiling: The Ultimate Stay Warm Guide. The bike seems to flood and won't start. Re-attach the throttle cable to the throttle lever on the handle bars and re-connect the other end of the cable to the throttle body. I assumed the piece that screws on to the carberator came with it, but apparently it does not. Using a marker, mark the cable housing’s current location. Worked like a charm. Make sure the tool covers part of the protective sheathing and part of the bare cable. This is just like the clutch cable though, you don’t need to entirely remove the cable from the machine if you’re just going to clean and lubricate it with the cable luber tool. Loosen the necessary lock nuts and adjusters then remove the cable ends from the pulley. Unscrew the pin slowly according to the amount of turn specified in the owner's manual. Replaced also gas throttle cable. Now you want to remove the other end of the clutch cable where it connects to the actuating arm. Correct throttle cable free-play is typically 1/16 to 1/8th of an inch. 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